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Integrating eVTOLs into Canada’s Transportation System

Integrating eVTOLs into Canada’s Transportation System

This case was written in collaboration with Innovatank and International Green Aviation Association

In early 2026, senior officials at Transport Canada gathered in Ottawa to evaluate a proposal that could reshape urban mobility in Canada. A private consortium had submitted a plan to launch the country’s first commercial electric vertical takeoff and landing aircraft (eVTOL) corridor between Montréal–Trudeau Airport and downtown Montréal by 2028. The proposal projected total capital requirements between $180 million and $320 million for a pilot phase, including vertiport construction, aircraft acquisition, battery systems, regulatory compliance, and airspace integration technology.

The federal government had not yet determined whether eVTOLs should be treated as experimental aviation technology, private speculative infrastructure, or critical climate-aligned public transportation. The decision would set a precedent not only for Montréal, but for Toronto, Vancouver, Calgary, and other urban centers evaluating advanced air mobility (AAM).

Globally, the eVTOL industry had entered what analysts called a pre-commercial stage. Major aerospace, airline, and automotive players had invested billions. Certification processes were advancing in the United States and Europe. Yet significant constraints remained: battery limitations, infrastructure costs, airspace integration complexity, and regulatory fragmentation. Total program costs for deployment ranged from $14.4 million in minimal pilot settings to over $1 billion in fully certified and scaled environments.

Canada’s context was uniquely complex. The country benefits from a relatively clean electricity grid, particularly in Québec and British Columbia, making electrified aviation environmentally attractive. It has a strong aerospace legacy and globally significant pension funds capable of long-horizon infrastructure investment. However, harsh winters, dispersed urban density compared to Asian megacities, and jurisdictional fragmentation between municipal, provincial, and federal authorities complicate integration.

Engineering teams reviewing the Montréal corridor identified winter performance as a primary technical risk. Cold temperatures degrade lithium-ion battery efficiency. Rotor icing threatens safety margins. Increased power draw during takeoff in freezing conditions could reduce available range. If Canada were to integrate eVTOLs, engineering standards might need to exceed those of the FAA and EASA to accommodate extreme weather variability.

Infrastructure presented the next challenge. Vertiports, including landing pads, charging systems, and passenger handling facilities were estimated to cost between $5 million and $20 million per site. A three-site Montréal pilot would likely require $30–50 million in upfront infrastructure before operational testing. Unlike ground EV charging stations, eVTOL charging demands power bursts approaching 300 kilowatts per aircraft. Grid reinforcement would be necessary in dense downtown zones.

Battery systems were equally capital intensive. Per-aircraft battery costs were estimated between $4.4 million and $11.3 million. Hydrogen-electric hybrid systems offered thermal resilience advantages but required additional storage and safety infrastructure. Battery-swapping models could reduce turnaround time but introduced operational complexity.

Commerce analysts focused on capital structure. A Montréal pilot including three vertiports, six aircraft, AI air traffic integration systems, and certification could require $180–320 million. Revenue would depend on premium airport shuttle pricing, subscription models, emergency service contracts, and carbon credit eligibility. Public–private partnership models were under review, alongside green bond financing tied to Canada’s climate commitments.

Geopolitics further complicated the equation. Battery supply chains remain concentrated in China. Canadian policymakers were increasingly cautious about strategic dependence. Collaboration could reduce costs and accelerate deployment but might expose the project to national security scrutiny. Domestic battery development would improve sovereignty but increase short-term capital requirements.

As the Ottawa session progressed, officials recognized the central question was not whether eVTOLs could technically fly in Canada. The deeper issue was how they would be integrated within Canada’s regulatory, financial, climatic, and geopolitical systems.

The decision would determine whether Canada would lead, follow, or delay in advanced air mobility.


Exhibits


Exhibit 1: Regulatory Parties and Jurisdictional Landscape

Regulatory Body Jurisdiction Role in eVTOL Integration Relevance to Canada
Transport Canada Civil Aviation (TCCA) Canada Aircraft certification, airspace control, safety standards Primary decision authority
FAA (USA) United States eVTOL certification framework, pilot licensing standards Alignment influences cross-border operations
EASA (EU) Europe Urban Air Mobility regulatory sandbox Provides comparative regulatory model
NAV CANADA Canada Air navigation services, traffic control integration Critical for urban corridor integration
Municipal Governments Cities Zoning approval, rooftop retrofitting permits Vertiport deployment authority
Provincial Governments Provinces Infrastructure funding, energy grid regulation Funding + grid upgrades
ICAO International Global aviation harmonization Long-term regulatory coordination

Key Issue: Should Canada mirror FAA certification or establish enhanced cold-climate standards?


Exhibit 2: Battery System Comparison for Canadian Deployment

Battery Type Advantages Risks Cost Range Winter Suitability
Lithium-ion Mature technology, high availability Overheating risk, cold degradation $4.4M–$11.3M per aircraft Moderate risk in extreme cold
Solid-state Higher thermal stability, safer Early-stage scaling challenges High initial R&D cost Strong winter potential
Hydrogen-electric hybrid Long range, stable in cold Storage safety, infrastructure heavy $1.5M–$4.5M fuel system + infra Strong winter resilience
Battery swapping Reduced turnaround time Operational complexity $2.5M–$6M infra Neutral; depends on storage conditions

Engineering Question: Which battery architecture best balances cost, winter reliability, and regulatory approval speed?


Exhibit 3: Canada’s Environmental and Energy Context

Variable Québec Ontario British Columbia Alberta
Grid Carbon Intensity Very low (hydro) Low–moderate Very low (hydro) High (fossil-heavy)
Winter Severity High High Moderate High
Urban Density Moderate High (Toronto) Moderate Low
Aerospace Presence Strong (Montréal) Moderate Moderate Limited
Political Climate Climate-forward Mixed Climate-forward Energy-transition tension

Integration Insight: Québec offers the most favorable combination of clean energy and aerospace expertise but presents extreme winter engineering challenges.


Exhibit 4: Vertiport Cost Structure

Component Cost Range
Structural retrofit (rooftop reinforcement) $2M–$5M
Landing pad construction $3M–$8M
Charging infrastructure (300kW+) $1M–$5M
Passenger terminal integration $2M–$5M
Winterization systems $1M–$3M
Total per Vertiport $5M–$20M

Pilot Scenario (3 Vertiports): $30–50M

Strategic Question: Should vertiports be funded like public transit hubs?


Exhibit 5: Montréal Pilot Capital Model (Illustrative)

Category Estimated Cost
Vertiports (3) $30–50M
Aircraft Fleet (6 units) $60–90M
Battery Systems $25–40M
Certification & Compliance $10–100M
AI Air Traffic System $5–10M
Total Pilot Capital $180–320M

Revenue Potential (Mature Phase): $200–400M annually (dependent on utilization rate).


Core Case Question for Students

Given:

• Canada’s winter climate
• Federal–provincial regulatory fragmentation
• Geopolitical battery dependence
• Infrastructure capital intensity
• Climate commitments

How should eVTOLs be integrated into Canada’s transportation system?

Answer the following questions within your presentation: 

  • Which battery architecture should Canada adopt for initial eVTOL deployment - lithium-ion, solid-state, hydrogen-electric hybrid, or battery-swapping and why?
  • Should Canada mirror FAA certification standards, align with EASA, or establish enhanced cold-climate regulations tailored to Canadian conditions?
  • What should a realistic Canadian eVTOL pilot program look like between 2026 and 2028?

Usage of Generative AI: Please note that while you have access to internet and generative AI. It is not recommended to present ideas created or extracted by generative AI as they do not provide an accurate representation of your genuine work. In addition, other teams also have the same access therefore the use of generative AI may be quite evident for the judges.